Hi,
for my logging train, i have used some small Bachmann Flats and a 2-axle Caboose. The rest are AMS disconnects.
The whole thing is loaded with self-cut log, but its always a bit difficult to balance the thing to prototype.
in 1.20,3 scale, taking an axle weigthload of 10 tons, you shouldnt go over 4,6 kg load and car per waggon (or per double-truck disconnect).
Thats quite much!
So, as prototypical, the shay can pull either a long train or just some heavy loaded cars. It has a TE of about 24-25 Thousand pounds, what will make about 200tons of load and train on a 4% grade.
If you load up your cars to the edge of an average axle-load, you will have just 5 waggons or double-trucks in your train!!!! (on a 4% grade).
I have no clue how much my cars weight, but i drive this train with my shay on 3 and 4 %, and i tested on 5%, what works, too.
I think, its long enough.
Because of the compact "all wheel drive" of the shay i dont mind about damage of gears. If they break, they will if you pull a bit more or a bit less weigth.
Take a look: (posted it some times before)
http://www.youtube.com/watch?v=ghMJxHQZys8 Frank